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Maintenance Planning, Scheduling and Following Up

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Date: 3 December 2017 - 7 December 2017
Course ID: ADDS124/2017
Duration: 5 Days
Fee US $ + VAT: 3,200 US$
Venue: Dubai / UAE
Category: Maintenance and Operation, Asset and Facility Management

Introduction:

Maintenance Planning, control and documentation is critical for every successful industrial organization.

This intensive 5-day course has been designed to benefit engineers and technicians who are involved in the operation and maintenance of any industrial unit. It covers all the fundamentals of Maintenance as well as the advanced techniques of maintenance planning, scheduling & monitoring. A focuses are directed on basic concepts preventive and predictive maintenance programs and scheduling procedures for machinery troubleshooting.

The understanding of possible reasons leading to machinery failure is important to personnel involved to machinery, design, manufacture, operation and maintenance. This will help all of them to take possible precessions in their jobs to avoid future failures.

Daily Outlines:

Day One

1- Types of Maintenance

• Maintenance philosophy

• Reactive maintenance

• Time based maintenance

• Condition based maintenance

• Proactive maintenance

• Application of maintenance programmers

• Causes of machine failures.

• Maintenance strategies

Day Two

The Failure Analysis and Troubleshooting System

- Troubleshooting as an Extension of Failure Analysis.

- Causes of Machinery Failures.

- Root Causes of Machinery Failure.

- Expert system for maintenance

- Methods of fault analysis

- Vibration analysis and diagnostic

1. Inspection & remaining life evaluation of process plant equipment

2. Basics of NDT

3. Applying the predictive approach

4. Surviving the maintenance shutdown

5. The planning & scheduling machines



Day Three

MAINTENANCE CONTROL SYSTEMS/PROCEDURES

WORK REQUEST/WORK ORDER SYSTEM

TYPICAL FILES FOR NAINTENANCE CONTROL

• Work Request/Order Backlog File

• Scheduling Backlog File

• Awaiting Materials File

• Preventive Maintenance Control File

• Closed Work Request/Order File

• Inventory Control File

MANAGEMENT REPORTS

• Maintenance Backlog Report

• Maintenance Performance Report

• Monthly Status Report

• Application planning sheet

• Building maintenance scheduling

• Case Study & Application

• Maintenance project management and planning module



Day Four

INITIATING MAINTENANCE REQUESTS

• Procedure

PROCESSING BY WORK FECEIPT AND CONTROL

• Unplanned Maintenance

• Planned Maintenance

• Procedure

• Estimating

• Labor

• management software (e.g.: MS Project, Excel,…….)

Maintenance planning

• Planner qualifications

• Planning Work Flow

• Good maintenance elements



Day Five

Preparing maintenance plan

• Planning sheet

• Planning of spare parts (Maintenance Material Control)

• Stock holding costs

• Stock ordering costs

• Lead time elements

• Economical order quantity EOQ

Materials requirements planning (MRP)

Computer applications in maintenance material control

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